{"id":1605,"date":"2026-01-17T21:08:18","date_gmt":"2026-01-17T19:08:18","guid":{"rendered":"https:\/\/www.sultrade.cz\/?post_type=produkt&#038;p=1605"},"modified":"2026-03-09T23:39:47","modified_gmt":"2026-03-09T21:39:47","slug":"extruders-and-large-gearboxes","status":"publish","type":"produkt","link":"https:\/\/sultrade.cz\/en\/produkt\/extrudery-a-velke-prevodovky\/","title":{"rendered":"Extruder and Gearbox Monitoring"},"content":{"rendered":"<p class=\"wp-block-paragraph\"><strong>PROGNOST\u00ae-Predictor \u2013 monitoring of extruders and gearboxes<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>PROGNOST\u00ae-Predictor<\/strong> This is a specialised system for the online monitoring and diagnosis of extruders and large industrial gearboxes. The system continuously monitors the condition of key machine components and allows for the early detection of developing faults, thereby supporting the transition from preventive to predictive maintenance and minimising the risk of unscheduled downtime.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The system uses vibration sensors and advanced analytical algorithms to monitor the condition of bearings, gears, shafts, motors, and other mechanical components. The combination of online analysis and historical data allows for detailed evaluation of the equipment's technical condition and optimisation of operation and maintenance.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Monitoring of extruders and large gearboxes<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For extruders and large gearboxes, vibration analysis and torsional forces in the gearbox are particularly key. For example, the system can detect bearing damage, gear wear, shaft cracks, or extruder screw collisions, which can occur due to process deviations or the presence of impurities in the material.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">PROGNOST\u00ae-Predictor also monitors shaft torques and transient loads, enabling early detection of critical mechanical stresses and prevention of serious damage to the gearbox or drive system.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Advanced Diagnostics and Analysis<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">One of the key elements of the system is the patented Confidence Factor technology, which uses advanced pattern recognition to compare the measured vibration spectrum with typical frequency manifestations of faults. This allows the system to identify actual mechanical defects at an early stage and, at the same time, significantly reduce false alarms.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The system provides operators with a clear graphical overview of the status of individual components, automatically records alarms, and allows remote access to diagnostic data.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Main benefits of the system<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>early detection of bearing, gear and shaft failures<\/li>\n\n\n\n<li>increasing the reliability of extruders and gearboxes<\/li>\n\n\n\n<li>reducing the risk of accidents and unplanned downtime<\/li>\n\n\n\n<li>optimisation of service intervals and maintenance<\/li>\n\n\n\n<li>Transition from preventive to predictive maintenance<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Thanks to its combination of advanced diagnostics, automatic data evaluation and a clear user interface, PROGNOST\u00ae-Predictor is an efficient tool for increasing the availability and operational reliability of extrusion lines and other machinery with large gearboxes.<\/p>","protected":false},"author":1,"featured_media":1606,"parent":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_breakdance_hide_in_design_set":false,"_breakdance_tags":"","footnotes":""},"typ-produktu":[23,17],"class_list":["post-1605","produkt","type-produkt","status-publish","has-post-thumbnail","hentry","typ-produktu-monitoring-a-diagnostika","typ-produktu-kompresory-a-diagnostika"],"acf":[],"_links":{"self":[{"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/produkt\/1605","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/produkt"}],"about":[{"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/types\/produkt"}],"author":[{"embeddable":true,"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/users\/1"}],"version-history":[{"count":3,"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/produkt\/1605\/revisions"}],"predecessor-version":[{"id":2357,"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/produkt\/1605\/revisions\/2357"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/media\/1606"}],"wp:attachment":[{"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/media?parent=1605"}],"wp:term":[{"taxonomy":"typ-produktu","embeddable":true,"href":"https:\/\/sultrade.cz\/en\/wp-json\/wp\/v2\/typ-produktu?post=1605"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}